REARCH AND DEVELOPMENT
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i PLATE ANCHOR MONITORING SYSTEM
i-PLATE

Automated Anchor Tension Measuring & Monitoring System
Wireless Connection 



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i PLATE
FEATURE

    ▪ The accuracy of anchor pre-tensioning often involves a degree of uncertainty.
    ▪Pre-tension in operational anchor changes over time due to natural causes including ground relaxation and settlements and vibration & dynamic loads.
    ▪iPlate enables the utilization of sensor-equipped systems that continuously measure and report pretension, leading to more efficient maintenance processes.
iPlate enables remote inspections and alerts thorough user-friendly dashboards & graphs
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i PLATE
GEOTECHNICAL APPLICATION

  • 1. Real-Time Load Monitoring
  • - Enables precise measurement and continuous monitoring of anchor tension forces.
    2. Wireless Data Transmission
  • - Supports remote access to preload data through wireless connectivity, enhancing site efficiency and safety.
    3. Reliable Performance
  • - Designed for long-term geotechnical monitoring in critical infrastructure, slopes, retaining systems, and deep foundations.




Details
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Pre-Tensioning-Based Structural Strengthening
SPC

Pre-Tensioned Overlay
Strengthening for Concrete Structure 



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SPC
FEATURE

    ▪Advanced Strengthening Technique
      - Utilizes a pre-tensioned overlay method for effective load redistribution.
    ▪Superior Structural Performance
      - Achieves a parabolic moment distribution
    ▪Rapid Construction & Cost Efficiency
      - Enables quick installation with minimal downtime and reduced costs.
    ▪Aesthetic Integration
      - Maintains or improves structural appearance post-installation.
    ▪Material FlexibilityCompatible with Ultra-High Performance 
      - Concrete (UHPC) for increased durability and longevity.
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SPC
FULL SCALE TEST

  • 1. Selective Concrete Cover Removal
  • – Remove existing cover concrete where required to expose the substrate.
  • 2. Anchorage & Bolt System Installation
  • – Install anchorage plates and set/consolidate concrete bolts for tendon bearing.
    3. Tendon Placement & Tensioning
  • – Position steel strands (tendons), grease/grout ducts, then jack to the specified prestress level.
    4. Shotcrete Overlay Application
  • – Apply a 5–10 cm layer of shotcrete (UHPC-compatible if desired) over the tensioned strands.
    5. Strand Release & Anchorage Removal
  • – Cut or release prestressing strands and dismantle temporary anchorage hardware.
Details
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Pre & Post-Tensioned Concrete Spliced U-Shaped Girder
PU-GIRDER

Pre-Tensioning Applied at Center Span
Post-Tensioning Applied along Entire Length 



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PU-GIRDER
FEATURE

    ▪ Enhanced Load-Bearing Capacity
        - Improved resistance to bending and shear forces
    ▪ Material Saving (reduced self-weight)
        - Section and external tendons leads reduced member thickness
     ▪ Aesthetics & Space Utilization
         - Sleek, modern appearance with better use of space
    ▪ Durability & Maintenance Advantages
         - Easier access for inspection and maintenance
     ▪ Cost-Effectiveness
         - Reduced consumption of concrete and steel    
     ▪ Improved Load Distribution
         - More uniform stress distribution
         - Excellent torsional resistance and transverse load distribution
         - Effective for long-span bridges
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PU-GIRDER
FULL SCALE TEST

Span to Depth Ratio: L/H = 1/20 to 1/22
  • 1. Fabrication of Pre-Tensioned Central Segment
  • 2. Casting of End Segments
  • 3. Post-Tensioning and Structural Assembly
  • 4. Girder Erection/Launching Operations
  • 5. Final Surface Treatment and Finishing




Details
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